Omnirobotic Panel Sanding Assistant

OMNIROBOTIC | PANEL SANDING ASSISTANT

Solving the skilled labor shortage with an affordable, advanced machine that anyone can use

The revolutionary robotic Panel Sanding Assistant from Omnirobotic is designed to solve the issue of finding skilled labour while improving the quality of your sanding operations. Simply place your panels on one of the two tables and the overhead 3D cameras will determine their orientation and type, and scan for both the shape and depth. It will then autonomously sand each door style whether it be a shaker or raised panel type, with a quality second to none. It can sand the center of an MDF shaker door panel and also the face of the door, if required. No need to manually touch up the inside edges or corners. The sanding presets are simply selected by the operator in advance.

With its twin table system the robot can sand on one table while the operator is unloading and loading on the other. This allows for continuous production which greatly improves productivity. A single operator could potentially operate two Panel Sanding Assistants for even greater payback!

Omni Robotic Panel Sanding Assistant - Product Header

Why Omnirobotic Panel Sanding Assistant?

Proven & tested by kitchen manufacturers
Dual vacuum table handles demanding workloads of up to 500 panels per shift smoothly and efficiently.
Six-axis robot arm: Replicates human arm and compensates for variations, ensuring perfect and consistent sanding quality, superior to human results.
Built-in Neural Engine performs every sanding task autonomously on various panels and frames without fixtures or additional setup.
Designed to make a difference, it does the heavy lifting to improve the working conditions of the people working alongside it.
Simple, safe, and robust: Anyone can operate it. No specialized staff or training is required.
Small footprint and mobile: Make installation easy without stopping your production
Fast Return on investment, yet a durable machine built to last with minimal maintenance.

KEY ADVANTAGES

Powered with AutonomyOS™, the Panel Sanding Assistant is autonomous. This means you can put any panel anywhere on the table, and it will automatically see, understand the work to be done, and execute it.

0.1 mm accuracy gets the desired finish on every panel, every time.
No fixturing with two Automatic Vacuum Tables that hold any number of panels of any size for higher productivity
Collaborative Robot Safe to work alongside humans. Empower and retain your employees.
Laser sensors and advanced motion algorithms plan effective sanding trajectories on every panel size and position
No Training The Panel Sanding Assistant can be operated by anyone able to use a microwave oven!
Easy installation within 2 hours. This compact cell fits on any factory floor with its small footprint and large capacity.
Eight (8) years, Zero (0) maintenance on the robotic arm
1 Year Onsite Support*
1 Year Remote Support**

* Transport, Traveling & living expenses are cost + 20%
** Requires a permanent internet connection cabled to the equipment

KEY FEATURES

Collision prevention using 3D perception avoiding downtime and reducing operating cost
Media Changer Single abrasive media changer (manual button to change media)
Media timer Media wear timer reducing operating cost
Media Detector Media detector to avoid damaging the sander pad if the abrasive is not present, reducing operating cost
Extended warranty on OmniBrain™ (parts and labor)*
1 Year Onsite Support*
1 Year Remote Support**

* Transport, Traveling & living expenses are cost + 20% ** Requires Security update services

SPECIFICATIONS

Generals Properties

Machine Footprint	3x3m (120×120”)
Required # of operators	From 1/2 to 2 people per machine, depending on the amount of secondary operations (manual) required and your team’s organization.
Warranty	1 Year on main components

Sanding Capacity

Purpose	Sanding raw MDF or hardwood and denibbing primed/painted panels
Panel Size Capacity	Min. size: 100x100mm (4×4”) Max. size: 2032x914mm (80×36”)
Pocket Size Capacity	Min. pocket size: 92x116mm (3.6×4.5”)
Productivity	Up to 500 panels per 8h, 135m² (1458 ft²), Depending on the sanding parameters and loading conditions
Motion Precision	0.1mm accuracy from the detected edge

Adjustable Parameters

Tool Advance Rate	1 to 300mm/s (0.04 to 11.8”/s)
Tool Force	1 to 50 Newtons (0.22 to 11.2 lb-f)
Passes Overlap	0 to 100%
Number of Passes	Up to 500 panels per 8h, 135 m² (1458 ft²), Depending on the sanding parameters and loading conditions
Media Changer	Single or multiple (3) medias
Media Type	Up to 3 different grits (120 to 400)

Power Requirements

Electrical	208 to 240 VAC @ 15A.
Vacuum	(Min.) 1.5 kPa @ 20m³/min (6“ of water @ 700 cfm)
Pneumatic	5.5 bar @ 480 lpm (80 psi @ 17 cfm)
Environment	Temperature 0 – 45°C (32 – 113°F) Humidity 0% – 90% non-condensing

Capacity

Suitable for	MDF – Medium-density Fiberboard, hardwood, Plywood, Particle Board, Wood Veneer
Finishing Capacity	Select-Grade, Paint-Grade, Stain, Tinted Lacquer, Glaze and Rustic.
Sanding Part Capacity	Recess Panel Kitchen, Raised Panel Kitchen, Slab Kitchen, Flat Panel, Frameless Cabinets, Recessed Panel, Shaker, Bead Board, Center Panel, Outside Edge, Concealed Hinge, Toe Kick, elevated flat rail and stile, Filler Molding, Scribe Molding, Prepped for Glass, Center Stile or Mullion, Cabinet with door edge profiles, cabinet door with framing bead,

DOOR STYLES

AVAILABLE OPTIONS

Unlimited sanding presets*
Unlimited sanding preets for impeccable sanding on various materials. Required the Touch Screen and 2D Code reader option to enable the operator to select sanding parameters using the Code reader instead of the 4 positions selector button.

Touch Screen
Industrial Touch Screen to locally display Status and Alarms and other Online Services features, if enabled. One screen per table.

Blind probing support slim shaker style panel. Shaker style panel where the recessed area is leaving only a narrow border (less than 10mm) can be processed using this feature. Blind probing force the robot to seach for thin border using the accurate laser detector instead of relying only on 3D camera that have a limited resolution.

2D Code Reader
This reader enables “Unlimited sanding presets” and “Custom data aggregation”. The operator uses it by scanning 2D QR codes generated by the customer. Free QR code generators are available online. One Code reader is required by table.

Automatic Media Changer
Automatic Media changer for up to 3 different abrasives. This option enable to specify the media type to be use for a sanding preset and the robot will automatically change the media before going to a table requiring a different media than the one currently on the sanding unit. The operator can decide to re-cycle the removed media or to discard it for a new one.

CONNECTED SERVICES

*Requires Security update services **Mandatory for all additional online services

DOWNLOAD BROCHURE

Category: Robotic Sanders

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