MAIN FRAME, MACHINE BED & ENCLOSURE

• 1 Piece – Cast Iron Frame. Specially heat treated for maximum stability and minimum vibration
• 78” (2 m) long Adjustable Straightening Infeed Table and Fence (each adjustable .4“)
• All Tables and Fences are Hard Chromed with approx. .012”-.014” hard chrome (except 1^st bottom receiving plate which is alloy steel specially hardened for best wear ability)
• Lift up sound and safety Enclosure including safety interlocks and strobe free lighting

DRIVE INCLUDES

• Maintenance free Full Cardan Shaft Drive to feedworks for balanced drive performance, with individual worm reduction gear box to each feed roller station
• Powered rise and fall to extra heavy feed support beam by 1 hp/.75 kw motor.
• Upper support Beam is on large center column for the most rigid upper beam support.
• All feed rolls and pressures move with top beam rise and fall, including safety switches at extreme points.
• 6 Top Driven Feed Roll Assemblies (each equipped with Multiple 2” wide rolls that can be quickly spaced/positioned or removed as desired)
• 2 Full Width Driven Bottom Feed Rolls
• Top & Bottom rolls – before first bottom head
• Full Width Bottom Driven Infeed Roll
• Top/Bottom Full Width Powered Outfeed Rolls
• Top Infeed Rolls with pneumatic rise and fall by switch
• Centrally located Pneumatic Pressure Gauges & Controls on Exterior Column
• All Top Rolls are Pneumatically Tensioned. There are 3 different pressurized groups to the Top Rolls. Infeed, Midfeed & Outfeed Top Rolls. Each group has a pressure gauge and regulator for varying pressure setting.
• Top Infeed driven serrated Steel feed rolls up to top head are hardened and satin chromed to resist wear and prevent chips and shavings from sticking to them
• Polyurethane top feed rolls after top head
• Intermediate short stock top driven feed roll station with pneumatic pressure for feeding minimum 8”(200mm) length work pieces. It is easily flipped up for rear side head removal.
• Jog Forward & Jog Reverse to feed with duplicate remote located along the front of the moulder for fast and easy control – Remote includes Beam Up/Down
• Feed roll diameter 5” / 140mm
• 4 HP Variable Speed Drive to 20-85 FPM

SPINDLE ASSEMBLIES, CUTTERHEADS & POSITIONING

• All Heads are Standard 6000RPM (7200 rpm optional) and belt driven
• 40mm diameter spindles (1 ½”, 1 13/16” or 50 mm – Optional)
• Spindles are manufactured from SCM-440 tool steel (from Mitsubishi-Japan) with special heat treating to HR 55C Hardness fitted with 2 pairs of Duplex SKF precision high speed Bearings to provide the best cutting stability and accuracy. Spindle Tolerance guaranteed to +/-0.002mm / 0.00007” accuracy. They are permanent grease lubed and are sealed
• Adjustment of all spindles from front – Easy to operate stations
• All spindles have horizontal and vertical adjustment,
• Vertical Spindle – Axial (Vertical) Adjustment – .8”
• Horizontal Spindle – Axial (Horizontal) Adjustment – .8”
• Independent manual vertical adjustment to top head.
• Siko Dual Counters on Near Side Head & Top Head Radial Adjustment for Quick Setup
• All Spindle Axis(Vertical & Horizontal) throughout the Moulder that don’t have Setworks or Dual Siko Counters have Mechanical Position Readouts for Radial & Axial (vertical & horizontal), fast and accurate setting (except 1^st Bottom Axial)
• Readouts in Inch
• 1^st Bottom Head supplied with Spiral Carbide Cutterhead
• + Set (of 4) Cutterheads Included, serrated back dual angle 12° / 20°

CHIPBREAKERS, FENCES & HOLDOWNS/HOLDOVERS, ETC.

• Tables, Bedplates, Chipbreakers, Pressure Plate Fences are Hard Chromed with approx. .012” – .014” chrome thickness(not flash Chromed) – giving you best wear resistance
• 25” (32mm) high fences
• Double Roller Side Pressure unit opposite fence side head moving with near side head
• Left Side Head equipped with telescopic bed plate
• Side guide after near side head moving with near side head
• Sectional Chip Breakers before Top Head easily adjustable with vertical screw adjustment and digital position readouts & Top Head Chip Breaker Plates are Hard Chromed easily & quickly adjustable
• Quick adjust Chromed Pad pressure (Pressure Plate) after top head with vertical screw adjustment and mechanical digital position readout
• Outfeed bed plate is easily shimmed

MISCELLANEOUS features and inclusions

• Hand pump bed lubrication system
• Greasing of all critical points from central front of the moulder location(s)
• 9”(125mm) Dust Hoods and Internal Dust Hoses are included
• Dust Collection Required – 3,400 CFM based on 5,000fpm velocity (dry material)
• Air Pressure Required – 85PSI (6 Bar) Volume very low (3/8” connection)
• Toolbox (w/tools & accessories) included
• Operations-Maintenance & Parts Manual with Electrical Drawings (Hard Copy-included)

ELECTRICAL

• TECO-Westinghouse or Siemens – Electric Motors – excellent quality & heavy duty
• Limit switch at infeed to prevent feeding oversized material and double ups
• Safety Switch on Door of Enclosure to delay opening for safety
• E.C. – Telemecanique-Square D Electrics meet or exceed UL/CSA Standards
• Amperage Total – Amperage Total – based on 460V – 75amps
• Control Voltage – 110 Volt
• Machines are equipped with Wye-Delta Soft-Start Starters, main disconnect, multiple
• E Stops and 230/460/3/60 electrics. Wired to 230 volts